Sterling Microscope & Magnifier SDD 1 SGM Uživatelský manuál

Op er ating In struc tionsSDD 1 SGM with S 150 con trol unit176-1MSSter ling Ma te rial Pro cess ing

2. Con cer ning the se Ope ra ting In struc tions»The se ope ra ting in struc tions are ad dres sed to all users of the de vi ce. The se ope ra tin

2.1. War ning Mes sa ges and Sym bolsThe fol lo wing war ning mes sa ges and sym bols are used in the se ope ra ting in struc tions:»This sym bol i

2.2. Ex pla na tions and De fi ni tionsIn this ope ra ting ma nu al, cer tain terms are used re pea ted ly for bet ter cla ri ty. The

3. Put ting into op er a tion»This chap ter is in ten ded for ope ra ting per son nel.Pre re qui si te for this chap ter is ge ne ral kn

3.1. Con trol Sys tem S 150The Con trol sys tem is swit ched on by me ans of the On/Off switch (switch set in po si ti on “1"). Thecon trol sys t

3.1.1. Key As signment“re ci pe”For sa ving, cal ling up or mo di fy ing re ci pes“in put”For the in put of pro gram pa ram e ters“cal i bra tio

3.1.2. Sym bols“Screw re tract time”“Do sing disc”“Screw speed”“Per cent”“Alarm”“Se conds”“Mi nu tes”“Grams”“Ki lo grams”“Pound”176-1MSS 150Put ting

3.2. In iti al ope ra ti on pro ce du reThe con trol sys tem is fac to ry-programmed. Ne ver the less, spe ci fic va lu es have to be pre

Only in case of ex ter nal de si red va lue spe ci fi ca ti on:Min. in put fre quen cy (see Fre quen cy Out put of the Ex tru der):...

De ter mi ning the Configura tion Va lueMark the functions re quired. Move the nu me ri cal value to the emp ty field. Add the val ues at thebot to

Parts & Ser vice de part ment:Tele phone: (800) 423-3183Edi tion: 07/01 176-1MSSDD 1 SGM2Ster ling Ma te rial Pro cess ing5200 West Clinton Ave

Ex am ple: le vel pro bes: raw ma te ri al pro be ad di ti ve pro bethroughput: 10 through 65 kg/shotthroughput: dis play ed in lb (kg)n raw

3.3. Ba sic Pa ra me ter Set tingPress key LED dis play dis play“7"pulses of the en coder reg u la tion: 14103 (12 rpm), 4387 (38 rpm),-blackmo

Press key LED dis play dis play“10"con fig u ra tion value: 1, if Bauer mo tor pres -enten ter con fig u ra tion value“11”min i mum in put fre

Press key LED dis play dis play“13"com mu ni ca tion ad dressstan dard re gu la ti on: 1Only if Eu ro map17-report is in useen ter com mu ni

3.4. Ca li brat ionFThe ca li brat ion pro ce du re has to be re-determined for each ma te ri al to beme te red sin ce the ca li brat ion weight

Stan dard Feed Sta ti onOpen the sa fe ty screws at the tog gle-type fas te ner.Open the two tog gle-type fas te ner at the do sing mo tor.Lift the

3.4.2. De ter mi ning the Ca li brat ion WeightFBe fo re the ac tu al weig hing, a fil ling pro cess ta kes pla ce which is no ta keninto ac count.

Press key LED dis play dis play— — — —fil ling pro ce du reIf cal i bra tion weight “0" in the rec ipe: The dos ing mo tor turns for one rev o l

3.4.3. Pre pa ring the Feed Sta ti on for Nor mal Ope ra ti onThe de vice may only be started up if all com po nents have been prop erlyin stall

3.5. Mo di fy/Crea te Re ci pe&By press ing the “stop” key, you can quit the menu at any time while tak ingon the en tered val ues.The fol lo wi

Ster ling Ma te rial Pro cess ing re tains all rights to change the in for ma tion in theseop er at ing in struc tions at any time with out no t

Press key LED dis play dis play“1"parts of the ad di ti ve (co lou ring) in %en ter parts of the ad di ti ve“2"shot weight in g or lb re spe

Press key LED dis play dis play“5"main tained run ning time of the blen dingunit in se condsen ter main tai ned run ning time of the blen -ding u

3.5.1. Save Re ci pePress key LED dis play dis play“L (= load)” and the most re cent ly cal led upre ci pe num ber“S (= save)” and the most re cent

3.6. Starting modeFOnly in case of moun ting on a Mico mix ing-hopper.Press key LED dis play dis playma te rial con tents of the mix ing-hoppemixing t

3.8. Vie wing the Ac tu al Va lu esPress key LED dis play dis playto ta li zerthroughputro ta tio nal speed of the do sing mo torno mi nal cur rent

3.10. Cal ling up the re ci pePress key LED dis play dis playto ta li zer“L (= load)” and the most re cent ly cal led upre ci pe num berse lect re ci

3.12. Alarm Mes sa gesIn case a mal functi on oc currs, an alarm mes sa ge will be dis play ed.&An A and an er ror num ber will be shown in the d

“A0001" Strap “sa fe ty switch” is mis sing.Ster ling Ser vi ce.“A0002" The no mi nal cur rent of the do sing mo tor (= 100 %, see name pla

“A0008" The screw re tract time of the pro cess ing ma chine in shorter than 0.1 sec onds.The unit can not be ope ra ted in com bi na ti on

4. Main te nance»This chap ter is in tended for per sons with skills in elec tri cal and me chan i calar eas due to their train ing, ex pe ri ence and

Ta ble of con tents1. Safety in struc tions ...1-11.1. For your safety ...

LDis con nect the equip ment from mains sup ply be fore start ing main te -nance pro ce dures to en sure that it can not be switched on un in ten tion

4.1. Main te nance in ter valsDaily: Check warn ing signs on equip ment for good leg i bil ity and com plete nessWeekly: Check func tion of the on

4.2. Re moving/re plac ing scraper in the SDD dos ing sta tionRe moving the scraperEmpty the dos ing sta tion.»Switch the con trol unit off by means o

In stalling the scraperPlace the new scraper in the dos ing unit hous ing.En sure that the scraper is po si tioned cor rectly.Screw the scraper in pla

4.3. Cleaning the DD dos ing sta tionDis man tling the dos ing sta tionEmpty the dos ing sta tion.»Switch the con trol unit off by means of the on/

In stalling the dos ing sta tionPlace the dos ing disc in the dos ing unit hous ing.Re move the screw (M6 x 60).Screw the dos ing disc in place by mea

4.4. Changing the dos ing disc in the SDD dos ing sta tionRe moving the dos ing discEmpty the dos ing sta tion.»Switch the con trol unit off by means

Ob serve that a dos ing and blend ing unit may only be put into op er a tion ifall dos ing sta tions and cov ers are in place. Dan ger of squeez ing!&

4.4.1. In stalling Dif fer ent Types of Dosing DiscsDosing discs of the same type may be ex changed for each other with out any prob lems.If dos ing d

4.5. Re moving/re plac ing the scraper in the SDT dos ing sta tionEmpty the dos ing sta tion.»Switch the con trol unit off by means of the on/off swit

5. As sem bly in struc tions ...5-15.1. Trans port...

In stall the new scraper along with the hold ing plate.Tighten down the 3 plas tic screws. Make sure that the strip per is fit ted par al lel to the d

4.6. Cleaning the SDT dos ing sta tionEmpty the dos ing sta tion.»Switch the con trol unit off by means of the on/off switch.Dis con nect from mains v

Mount the dos ing hous ing onto the dos ing mo tor.Ob serve that the guide pins are locked into po si tion.FClose the tog gle-type fas ten ers.Mount t

4.7. Ex change able sta tionsDosing discs of the same type may be ex changed for each other with out any prob lems.If dos ing discs with a dif fer en

4.8. Ex changing Fuses»These tasks may be car ried out by trained per son nel only.Stop the con tin u ous op er a tion.Wait un til the dos ing uni

Open the screws (A) and re move the lid (B).Re move the blind lid (C) and open the screws.Move the lid (D) aside.176-1MSSDD 1 SGMMain te nance 4-17S

Re move the de fec tive fuse from the fuse car rier.In stall the new fuse (while ob serv ing the value).Mount the lid (D).Fas ten the screws and the b

5. As sem bly in struc tions»These in stal la tion in struc tions are in tended for per sons with skills in elec tri -cal and me chan i cal ar eas du

5.1. Trans portThe equip ment is de li ver ed as a com ple te as sem bly.Only use for trans port of the equip ment a suit ab le hoist (e. g. a fork l

5.2.1. Mount ing on the pro cess ing ma chineRe mo ve the ma chi ne hop per from the pro ces sing ma chi ne.Check the car ry ing ca pa ci ty

1. Safety in struc tions»These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment.Please in form all per sons

5.3. Con trol sys tem S 150The con trol sys tem may be in stal led eit her di -rect ly at the hop per pie ce or se pa ra te ly (ver ti -cal in

5.4. Elec tri cal Con nec ti on»The elec tri cal con nec ti on may be car ried out by trai ned per son nel only.Ot her per sons are not per mit ted t

6. Functio nal des crip ti on»This functio nal des crip ti on is in ten ded for all ope ra ting per son nel of theequip ment.Pre re qui si

6.1. SDD 1 SGMThe SDD 1 SGM is a syn chro nized, dig i tal dos ing sys tem de signed to pre cisely dose plas tic ad di -tives (ei ther in pel let or p

7. Tech ni cal Data7.1. SDD 1 SGMBa sic Ver sion• Com po nents to dose gran u late, mi cro-batch/pel lets or pow der (please spec ify re qu

7.2. Con trol unit S 150Ba sic equip ment• 5 digit LED dis play• Mem ory backup for rec ipe and data stor age • Dry con tact cy cle sig nal in put• I

7.3. Di men sion sheet176-1MSSDD 1 SGMTech ni cal Data 7-3All di men sions in mm (in.). Spec i fi ca tions may be sub ject to al ter ations.

8. Spa re parts list»This spa re parts list is in ten ded to be used only by trai ned per son nel.Ot her per sons are not per mit ted to mo di fy or r

Dosing sta tion SDDDe scrip tion Or der-Num berScraper 21392Dosing disc72 cham bers: 3144740 cham bers 2171025 cham bers 2171118 cham bers 23057Dosing

9. Ac ces so rieso Drilling jigo Values re quired for the ba sic pa ram e tero Le vel probe KCB-M32GP/015o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1.1. For your safetyGen eralThe op er at ing per son nel of this equip ment must be at least 16 years old.Please read these op er at ing in struc tion

176-1MSSDD 1 SGMAc ces so ries 9-2

Values re quired for the ba sic pa ram e ter:Max. nom i nal cur rent of the mo tor: ...Pulses of the en c

Ac ces so riesLe vel pro beKCB-M32GP/015176-1MSSter ling Ma te rial Pro cess ing

Ad just ment of the le vel pro besFDo not cle an the le vel pro bes be fo re the ad just ment.Fill the do sing sta ti on un til 1/3 of the le vel pro

&Tur ning the trim-pot to the left de crea ses - tur ning the trim-pot to the rightin crea ses the swit ching-distance.Fill the do sing sta ti o

10. Elec tri cal ma nu al»This elec tri cal man ual is ex clu sively de ter mined for the use by Ster ling Ser -vice per son nel or by trained per so

»Switch off the de vi ce by me ans of the On/Off switch.Cut off the vol ta ge supp ly.Wait at least one mi nu te be fo re star ting to work at the swi

176-1MSSDD 1 SGMElec tri cal ma nu al 10- 3J 15Power sup plyJ 161: Dosing mo tor -2: Dosing mo tor +J 81: 230 V, N2: PE3: Alarm COM (230 V, L1

Ter mi nal As sign ment S150 (115/230 V), fromse rial num ber 031.03-0108162090 on wardsFrom the se rial num ber cited above on wards theblend ing uni

·De fault set ting: In jec tion or ex tru sion with ex ter nal set value 0-10 kHzS 150 jumper as sign mentJu1: 1-2: Mi cro pro ces sor in power sav

Op er a tionAp point an equip ment fore man to be re spon si ble for the equip ment.En sure that the op er at ing per son nel are pro vided de

·Ex tru sion with ex ter nal set value 0-10 VS 150 jumper as sign mentJu1: 1-2: Mi cro pro ces sor in power save mode, open (stan dard)Ju2/3: 1-2 + 2-

·Ex tru sion with ex ter nal set value 0-20 mAS 150 jumper as sign mentJu1: 1-2: Mi cro pro ces sor in power save mode, open (stan dard)Ju2/3: 1-2 + 2

·Con nec tion of an alarm horn to the equip ment volt age sup plyS 150 jumper as sign mentJu1: 1-2: Mi cro pro ces sor in power save mode, open (stan

·Con nec tion of an alarm horn to an ex ter nal source of power»Be fore con nec tion of an ex ter nal power sup ply switch the equip ment off. Un plug

Ter mi nal As sign ment S150 (115/230 V)A make con tact func tion is avail able; the switch -able re lay out put can be op er ated with out po ten

Ter mi nal As sign ment S150 (230 V, old ver sion)Po ten tial-free change-over con tacts are avail able for this de vice gen er a tion.Blower 1

1.2. For the op er at ing safety of the equip mentNever change set tings if the con se quences are not pre cisely known.Use only orig i nal Ster ling