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BP800 Series Beside-the-Press Granulators
Models BP810, BP814, BP818
Effective: 8.13.2008
Write Down Your Serial Numbers Here For Future Reference:
_________________________ _________________________
_________________________ _________________________
_________________________ _________________________
We are committed to a continuing program of product improvement.
Specifications, appearance, and dimensions described in this manual are subject to change without notice.
DCN No. ____________
© Copyright 2011
All rights reserved.
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Shrnutí obsahu

Strany 1 - Models BP810, BP814, BP818

BP800 Series Beside-the-Press Granulators Models BP810, BP814, BP818 Effective: 8.13.2008 Write Down Your Serial Numbers Here For

Strany 2 - Shipping Info

Chapter 2: Functional Description 10 of 41 Optional Equipment The 800 Series Beside-the-Press granulators offer the following options: • Conveyo

Strany 3 - Table of Contents

Chapter 2: Functional Description 11 of 41 The method of opening the granulator has been designed to restrict the operator access, which allows th

Strany 4

Chapter 2: Functional Description 12 of 41 Figure: Control Panel Start/Stop Pus

Strany 5 - Chapter 1: Safety

Chapter 3: Installation 13 of 41 Chapter 3: Installation 3-1 Uncrating the Equipment Prepare in advance the site you have selected for installa

Strany 6 - 1-3 Responsibility

Chapter 3: Installation 14 of 41 3-2 Installing the Granulator NOTE: Before lifting or moving the granulator, check the relative weight shown o

Strany 7

Chapter 3: Installation 15 of 41 3-3 Electrical Connections It is extremely important that the machine is correctly wired into the plant power s

Strany 8

Chapter 3: Installation 16 of 41 3-4 Initial Start-up Start-up Checks Checking the Cutting Chamber Before starting the granulator, open the cu

Strany 9

Chapter 3: Installation 17 of 41 9. Remove the drive belt guard by unscrewing the ten (10) fastening screws. 10. Manually give the rotor at leas

Strany 10 - 2-3 Safety Features

Chapter 3: Installation 18 of 41 Test the Interlock Switch With the cutting chamber and screen cradle closed and power ON, perform the fo

Strany 11

Chapter 3: Installation 19 of 41 NOTE: The distance set by the manufacturer for normal application is 0.006" to 0.008" (0.15 mm to 0.20

Strany 12 - Disconnect

ii Shipping Info Unpacking and Inspection You should inspect your granulator for possible shipping damage. Thoroughly check the equipment for any

Strany 13 - Chapter 3: Installation

Chapter 4: Operation 20 of 41 Chapter 4: Operation 4-1 Start-up Pre-operational Checklist To ensure the granulator is ready for operation, per

Strany 14

Chapter 4: Operation 21 of 41 WARNING! Never push material into the hopper with hands! If the hopper becomes blocked, the granulator must be turn

Strany 15 - 3-3 Electrical Connections

Chapter 5: Maintenance 22 of 41 Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule Before carrying out any work on the granulator, ca

Strany 16 - 3-4 Initial Start-up

Chapter 5: Maintenance 23 of 41 5-2 Preventative and Corrective Maintenance Monthly Maintenance Operations Drive Belt Tension NOTE: This operat

Strany 17

Chapter 5: Maintenance 24 of 41 Belt Cross-Section Small O.D. Range Deflection Force, lbs/V-belt ** Run-in Normal running 3VX 3.65 – 4.12, 4.50

Strany 18 - Figure: Checking

Chapter 5: Maintenance 25 of 41 5. Remove the screen, keeping it in a horizontal position (see figure below). 6. Replace the screen with a new

Strany 19

Chapter 5: Maintenance 26 of 41 7. Leave the screws that hold the bed knife just tight enough to allow the bed knife to move. 8. Loosen the adj

Strany 20 - Chapter 4: Operation

Chapter 5: Maintenance 27 of 41 Removing and Replacing Bed Knives NOTE: This procedure should be performed only be a qualified operato

Strany 21 - 4-3 Shut-down

Chapter 5: Maintenance 28 of 41 NOTE: It is recommended that the knife bolts be replaced with each new set of knives. This will reduce the risk o

Strany 22 - Chapter 5: Maintenance

Chapter 5: Maintenance 29 of 41 8. Install knew or sharpened knives on each knife seat, making sure that the rotor is still blocked to prevent it

Strany 23

iii Table of Contents CHAPTER 1: SAFETY 5 1-1 How to Use This Manual ...

Strany 24

Chapter 5: Maintenance 30 of 41 Specifications for Re-sharpening Rotor Knives All the rotor knives must be re-sharpened in sets. Each knife

Strany 25 - Removing the

Chapter 6: Troubleshooting 31 of 41 Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all times

Strany 26 - Bed knife adjusting

Chapter 6: Troubleshooting 32 of 41 Improper knife re-sharpening Check dimensions with figures included in this manual. Abrasive material Contact

Strany 27

Chapter 7: Appendix 33 of 41 Chapter 7: Appendix 7-1 Returned Material Policy Credit Returns Prior to the return of any material, authorizatio

Strany 28

Chapter 7: Appendix 34 of 41 7-2 Technical Specifications Overall Dimensions (CA039016)

Strany 29

Chapter 7: Appendix 35 of 41 7-3 Drawings and Diagrams Cutting Chamber—Vertical Cross Section (CA039060S2)

Strany 30

Chapter 7: Appendix 36 of 41 Cutting Chamber—Longitudinal Cross Section (CA039060S1)

Strany 31 - Chapter 6: Troubleshooting

Chapter 7: Appendix 37 of 41 Cutting Chamber—Front View (CA039060S3)

Strany 32

Chapter 7: Appendix 38 of 41 Cutting Chamber—Rear View (CA039060S4)

Strany 33 - Chapter 7: Appendix

Chapter 7: Appendix 39 of 41 Typical Wiring Diagram

Strany 34

iv 7-4 Spare Parts List ... 40 7-5 Techni

Strany 35 - 7-3 Drawings and Diagrams

Chapter 7: Appendix 40 of 41 7-4 Spare Parts List Recommended Spare Parts Item BP810 Quantity BP814 Quantity BP818 Quantity Material Rotor Knif

Strany 36

Chapter 7: Appendix 41 of 41 7-5 Technical Assistance Parts Department Call toll-free 7am–5pm CST [800] 423-3183 or call [847] 273-7700, Fax [847

Strany 37

Chapter 1: Safety 5 of 41 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and m

Strany 38

Chapter 1: Safety 6 of 41 1-2 General Safety Regulations This machine uses knives for the performance of its intended use. Consequently, it can b

Strany 39

Chapter 1: Safety 7 of 41 1-4 Warnings and Precautions Our granulators are designed to provide safe and reliable operation when installed and ope

Strany 40 - 7-4 Spare Parts List

Chapter 1: Safety 8 of 41 ! ROTATION OF MOTORS: The correct rotating direction for the granulator motor is clearly marked on the machine. Always

Strany 41 - New Berlin, WI 53151

Chapter 2: Functional Description 9 of 41 Chapter 2: Functional Description 2-1 Models Covered and General Description The models covered in thi

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